Which Bagging Machines Are Best Suited For Packaging Fertiliser? 


Choosing A World Class Bagging Machine For Fertiliser?

The Covid-19 pandemic impacted the global fertiliser packaging market through plant shutdowns, labour shortages and shipping availability. Market demand is stabilising with production returning to normal. Demand is set to increase across all markets and will remain concentrated on popular macro nutrients like nitrogen, phosphorus and potassium and micronutrient fertilisers. As a fertiliser manufacturer, you might be facing increasing production costs. Switching to automatic bagging for granular fertiliser and robot palletising for bags of fertiliser can help reduce your costs while increasing your productivity. Keep reading to find out more about fast fertiliser FFS (Form Fill Seal) bagging.

What To Consider When Packaging Fertiliser

Most fertiliser is used in agriculture to enhance soil characteristics and aid plant growth. It can take on many forms and this will impact how quickly or slowly it breaks down, whether it clumps or cakes during filling and storage, if it produces dust that creates product loss or a hazardous environment and how it flows when poured. You might need to choose a different machine depending on whether you package free flowing granular or powdery fertiliser.

Here Are A Few Options For Packaging Your Fertiliser In A Range Of Volumes:

Fertiliser FFS bagging options could help your business improve its productivity:


This fully automatic machine manufactures bags from polyethylene pre-printed film in sizes up to 50kgs and at speeds of up to 1500 bags hourly. It fills by weight or volume and is ideal for free flowing granular fertiliser. Its dust extraction features keeps filling safe and prevents product wastage and being made from steel it's easy to clean. It also offers product press options for light and long fibrous bulk fertiliser.

This automatic open mouth bagging machine can fill coarse aggregate, fibrous, flake, granular, pellet or powder fertiliser. It can handle gusseted or non-gusseted paper or polyethylene bags that are laminated or porous polywoven. Suction pads and arms keep bags in place during filling and conveyors moving them down the closing line. This machine can fill bags up to 50kgs at a throughput of up to 600 bags hourly.

This Big Bag filling machines packages fertiliser in quantities between 500kg and 1500 tons at speeds between 30 and 60 bags hourly. It fills granular, pellet, flake and powder fertiliser into bulk bags. Not only does it allow for dust-free bagging for operator safety and waste minimisation but it also allows bags to be reused.

Preparing Your Fertiliser For Packaging And Distribution

The above packaging machines can integrate seamlessly with a palletising and wrapping solution. Robot palletisers can palletise a wide range of bag shapes from incoming production lines in a range of palletising patterns and layer configurations. It automatically adjusts to different bag widths and manages empty pallets and slip sheets without assistance. Wrappers can supplement the palletiser by protectively wrapping each pallet against heat and moisture and stabilising it during transportation. An automatic film reel means it can keep going with little downtime and it can use a range of film thicknesses to provide varied degrees of protection.

Finding A Suitable Bagging Solution

Whether you’re looking for fast fertiliser FFS bagging or a robot palletiser for bags of fertiliser. Webster Griffin can custom design and manufacture a solution that integrates bagging, palletising and wrapping. To find out more contact our team today.

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Please get in touch If you need help deciding which packaging machine would be most suitable for your fertiliser application.

What Are The Best Bagging Machines For Minerals?


Demand For Minining Materials Is Expected To Grow Exponetially By 2030

The world’s mining market focuses on extracting metals, coal, stone and raw mineral carbonates. Global demand for carbonic acid salts such as lithium carbonate, potassium, magnesia, sodium sulphite, hydrated lime, talc, bromide, dolomite, silica sand, quartz, copper, ferrous and aluminium will exceed $7.1 billion by 2030. This is thanks to their increased usage in producing solvents for coatings, cleaning agents, and adhesives as well as producing catalysts, cleaners, electrolytes and additives.

Choosing A World Class Bagging Machine For Minerals?

If you’re mining, quarrying, crushing and calcinating and micronized carbonates into fine powder you’ll want a bagging machine for minerals combined with a robot palletiser for minerals to prepare your packaged products for distribution. Here’s what you should know about your options when it comes to choosing solutions for Form Fill Seal / FFS bagging for minerals.

Here Are A Few Options For Packaging Your Minerals In A Range Of Volumes:

These Mineral FFS bagging options could help your business improve its productivity:


This fully automatic machine offers FFS bagging for minerals. It can fill powdered minerals into bags up to 50kg in size and at speeds of up to 1500 bags hourly. It’s a popular choice when you’re looking for a bagging machine for minerals, whether they be powders or micro-granulates. It allows for these products to be precisely weighed in a dust-free and cleaner environment with reduced product loss due to more controlled filling and storage.

This automatic open-mouth bagging machine fills bags weighing up to 50kgs at speeds of up to 600 bags or sacks hourly. It’s often used to fill minerals in bags as it's strong enough to withstand contact with potentially corrosive minerals without compromising on speed or performance. It also saves time and ensures accuracy by filling and weighing the product at the same time. Dust extractors can be installed on all models to ensure dust-free operation.

This Big Bag filling machine can package minerals in amounts ranging from 500kg to 1500 tons at speeds between 30 and 60 bags hourly depending on product density and other variables. It self-adjusts for different bag sizes and reliably and safely fills, discharges, and stores bulk minerals. It does so in a manner that prevents contamination, protects against chemical and physical damage and makes transportation easier. The IBC PF4 also uses a vibration table to compact and settle the product at different stages in the filling cycle. It comes with a manual locking ring to seal the filling spout ensuring zero product wastage.

Preparing Your Minerals For Packaging And Distribution

Once packaged, your mineral products can be automatically palletised and stacked in a suitable pattern using a robot palletiser for minerals. Following this, each pallet can be stretch wrapped using highly elastic plastic film to ensure load stability during transportation. 

Packaging, palletising and protecting your minerals doesn’t have to involve a complex solution. It’s possible to work with packaging machinery specialists with the ability to design and manufacture complete turnkey packaging solutions for minerals that cover the production cycle from analysing your product’s density and flow to palletising it and distributing it to the end client or consumer.

Why Webster Griffin?

Webster Griffin can assist you in this regard. We can offer you a wide range of weighing machines, bagging machines, packaging machines, palletisers and wrappers for handling minerals. For more information contact us today.

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Please get in touch If you need help deciding which packaging machine would be most suitable for your application.

What Are The Best Powder Bagging Machines?


What Are The Best Powder Bagging Machines? 

Free-flowing powders are a critical component of a wide range of products and need to be handled and processed in a specific way to prevent flow issues. Packaging powders is a common area of concern as it can lead to settling, compacting, poor blending and a lack of uniformity in palletised bags.

When packaging free-flowing powders you might deal with a wide range of density, cohesion, moisture content and external factors like temperature, humidity and hold time can also impact your packaging efforts.  Several choices are available when it comes to automatic bagging for granular powders, Form Fill Seal or FFS bagging for powders a robot palletiser for powders, here’s what you need to know.

Here Are A Few Options For Packaging Your Powder In A Range Of Volumes:

This fully automatic machine manufactures bags from polyethylene pre-printed film in sizes up to 50kgs and at speeds of up to 1500 bags hourly. It’s a popular choice for FFS bagging for powders as it has several modifications that make it well suited to filling powder products, including a deaeration and an air evacuation system. This system ensures each package is free from air or moisture, extending its shelf life.

This automatic open-mouth bagging machine can fill bags up to 50kgs in weight at a throughput of up to 600 bags per hour. It’s a common choice for businesses wanting automatic bagging for granular powders as it’s equipped to minimise product wastage and ensure a safer working environment thanks to its dust-tight filling spout and the perfect bag closure. This is produced through various methods including bag top stitching and heat sealing.

This Big Bag filling machine packages powders in quantities between 500kg and 1500 tons at speeds between 30 and 60 bags hourly. It's suited to filling powders for food ingredients as it's available in food-grade models. It's also available in ATEX versions for a safer working environment and prevents explosions. This machine can cleanly and accurately fill dusty and light powders with its pressure balance control and integrated deaeration system. Its hopper's Archimedean evacuation screws allow for deaeration and prevent rat holes and as it uses a dust-tight inflatable collar to ensure no particles escape during the filling process. Filling is waste-free and safer as the bag's nitrogen is safely vented back into the circuit by automatically modulated valves.

Preparing Your Powder For Packaging And Distribution

Once packaged, powders can be wrapped and palletised using automatic and a robot palletiser for powders. This ensures that each bag remains clean and tightly packed. Accurately stacking them via robotic machinery instead of manually by hand also means they're protected against damage and make the best use of the leading space available save time during handling and transport and ensure the pallets themselves remain stable.

Where To Find An All In One Packaging And Palletising Solution

To ensure your business can safely, accurately and cost-effectively fill its powder products you  can turn to Webster Griffin for a custom packaging and palletising solution. Even If you’re looking for advice on packaging your powder products, contact us today for assistance, we’re more than happy to help guide you.

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What Are The Best Bagging Machines For Wood Pellets?


Choosing A World Class Bagging Machine For Wood Pellets?

Wooden pellets are clean energy and fuel sources used in place of charcoal, oil and gas. They're popular for use on farms in everything from animal bedding to flooring. Made from the sawdust, shaving and offcuts produced during wood processing, wood pellets are dried and compacted to form a range of different size pellets that clients can easily handle and store. Many pellet producers have chosen to invest their resources in automatic packaging solutions, with their goal being to reduce production costs through automation and be more competitive in the market.

If you're manufacturing wood pellets, you'll want a packaging solution or bagging machine for wood pellets that offers fast speeds and reliable weighing accuracy. Here's how Form Fill Seal/ FFS bagging for pellets could meet your needs and why It’s worth considering palletising wood pellets that you’ve packaged and prepared for sale.


Here are a few options for packaging your wood pellets in a range of volumes:

FFS Velocity 1500: This machine offers FFS bagging for pellets. This means it automatically uses a roll of polyethylene film to form bags up to 50kgs in capacity at speeds of up to 1500 bags an hour. Because the integrity of wood pellets relies on having a completely dry packaging environment, this machine is a popular choice. Its deaeration and an air evacuation system keep packaged wood pellets free from air or moisture for a longer shelf life.

ABS 250/600: This open-mouth bag and sack filling machine operates around the clock and offers a higher throughput of bagging at a lower cost. It takes pre-made open mouth bags, adding handles and gussets to them to create blocked bags with a weighing accuracy of +/- 0.5%. It uses a bag vibration system to ensure each bag is filled properly and also includes a deaeration device and extractor fan to ensure clean and dust-free filling.

IBC PF4 - Big Bag Filling

IBC PF4: This Big Bag filling machine can package bulk wood pellets in volumes ranging from 500kg and 1500 tons at a rate of between 30 and 60 bags an hour. It fills cleanly using a dust tight inflatable collar and internal dust extraction. The ATEX version can also prevent the risk of explosions when handling dusty products in your working environment.It fills wood pellets without mess or wastage thanks to its pressure balance control and vibration table to settle the bagged pellets

Preparing Your Wood Pellets For Packaging And Distribution

Your packaged wood pellets will need protection as they’re distributed throughout the supply chain. You’ll want a solution for palletising wood pellets that will waterproof them and keep them in place while being transported. A robot palletiser can accomplish this with the use of an automatic or semi-automatic stretch wrapper.

The right packaging solution can help you reduce your wood pellet production costs and become more competitive in the market. Webster Griffin can help you create an all-inclusive packaging solution covering your entire production cycle — including analysing your product flow, palletising your product and distributing it to the end customer. For more information, contact our team today.

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Which Bagging Machines Can Package Plastic Pellets Or Resins?


Bagging Solutions For Plastic Pellet Manufacturers & Suppliers

Plastic pellets are a key ingredient in many plastic products millions of people use every day and demand is set to exceed $10.25 billion in just five year’s time. With product manufacturers likely to demand larger volumes, manufacturers can increase their productivity and meet orders in a timely manner through using automatic bagging machinery to package their products. Here's how a robot palletiser combined with a plastic pellet FFS bagging machine can help you meet this demand.

What Are Plastic Pellets Used To Manufacture?

Plastic pellets are made from extracted crude oils that are heated and transformed into hydrocarbons and then combined with catalysts and additives before being extruded, melted and formed into pellets. Depending in their composition they can be made from plastics like Polypropylene (PP), Low-density polyethylene (LDPE) and Polyethylene terephthalate (PET) pellets range from 2 mm to 6 mm and can take barrel, ball disc, granule and chip forms. Their uniform shape, weight and firmness at room temperature makes them free flowing. Due to these characteristics, bagging pellets can be done at high speed. Plastic pellets are easily distributed within bags which results in a good shape of bag that is ideal for palletising. When manufacturers melt the pellets, they can be reshaped and moulded into product packaging, textiles, flooring, containers, electrical fittings, soft drink bottles, shoes, gaskets and more.


Bespoke Solutions Offering Automatic Bagging For Plastic Pellets

These plastic pellet FFS bagging options could help your business improve its productivity:


The Velocity 1500 is an automatic FFS packaging machine that can fill and seal bags ranging between 5kg - 50kg in size at a rate of 1500 bags hours. It reduces costs by using a single PE film roll to continuously and simultaneously form and fill bags and includes a valve that lets air to escape and prevents water and moisture from entering. Switching out reels takes seconds, reducing downtime and each bag can be labelled and barcoded for tracking and identification.

The ABS 1000 is an automatic bag and sack filling machine that weighs, fills and tightly packs pre-made open-mouth, flat or gusseted bags that are with or with handles weighing up to 50kg. Its gusseting device creates block appearance bags while another forms handles. Empty bags sit in a magazine before they're prepared for filling using a bag feeder device.

IBC PW  - Big Bag Filling

The IBC-PW is a Big Bag filling machine that fills FIBC (Flexible Intermediate Bulk Container) or bulk bags from 500kg up to 1500 ton and between 30 and 60 bags an hour depending on product density and other variables. It pre-weighs the product before filling for a filling accuracy of ±0.5% and adjusts to different bag sizes and heights. It produces tightly packed and stable bags thanks to its semi-suspension filling mechanism. It also uses an auto tare functionality to calculate each bag's net weight.

Integrating an Plastic Pellet Robot Palletiser Into Your Packaging Line

An automatic bagging line for plastic pellets won’t be complete without a robot palletiser for plastic resins and automatic or semi-automatic wrappers. Robot palletisers can quickly, accurately and safely stack and move packaged products. Programmable to be highly precise and operate faster than human operators, it can adapt to different bag sizes and weights. Following this you can stretch wrap then under tension to create compact, waterproof and stable pallets for distribution and shipping.

Webster Griffin’s Plastic Pellet Bagging, Palletising And Wrapping Solutions

To truly save time and money while increasing your productivity you should explore fully automated solutions combining product filling and bagging, palletising and wrapping in one. Webster Griffin can create a customised solution for your business. Contact them today to explore your packaging options.

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What Are The Best Bagging Machines For Packaging Animal Feed?


Bagging Solutions For Animal Feed Manufacturers & Suppliers

Animal feed has always been in demand and with the world's current feed production estimated at over a billion tons annually, it won't be slowing anytime soon. The UN’s Food and Agriculture Organisation estimates that by 2050 meat production will grow by 70%, aquaculture by 90% and dairy by 55%.

Feed manufacturers wanting to keep up with this demand will need to scale up their production. This means considering an automatic, high speed animal feed Form Fill Seal (FFS) Bagging solution. Here’s why open mouth bagging for animal feed (amongst other filling solutions) and a robot palletiser for animal feed can accomplish this.

What Animal Feeds Can Be Processed With Bagging Machines? 

Animal feeds typically combine low protein feed and inexpensive but low nutrient roughage with cereal grains, high protein meal and palatable carbohydrates. Manufacturers process the feed into pellets,  and mash as well as crushed bran, granules and flakes to make it easier and safer to store and more economical to dispense.


Popular FFS Bagging Options For Animal Feed

The following machines can be used to package animal feed for your business:


For clients who need to bag animal feed in polyethylene bags The FFS Velocity 1000 is a low cost high production system that can fill bags with dry pellets, solids and flakes weighing between 5kg - 50kg at a rate of 1000 bags an hour. It uses a flat film roll to form tube shaped bags with overlapping back seals to force air out and prevent moisture from entering. It also creates tightly packed bags thanks to its patented “semi-suspension” filling mechanism and de-earates each bag to make it light and dustproof.

The ABS 250 is a fully automatic bag and sack filling machine that can fill open mouth bags made from paper, woven polypropylene and PE bags ranging from between 5kg - 50kg at a rate of 250 bags an hour. This compact system can fill pre-made open-mouth, flat, gusseted bags with or without handles. Designed for use in harsh industrial environments, it uses vibration to settle each bag's contents. It also relies on an extractor fan and deaeration device to ensure dust free bags and a dust free operating environment. With animal feed, the usual closing system will be sewing.

IBC MB  - Big Bag Filling

The IBC-MB is a Big Bag filling system that can fill bags weighing between 500kg and one ton at a rate of 40 to 60 bags an hour depending on product density and other variables. It can fill free flowing animal feed prills, granules, pellets, crystals and grains as well as animal feed ingredients like maize, corn seed, wheat and grains. An operator can place an empty bag onto auto releasing bag hooks for filling. The system's inflatable filling spout contains any loose dust and prevents wastage during filling with an extraction system reclaiming 99.9% of the product's escaped dust.

Integrating an Animal Feed Robot Palletiser Into Your Packaging Systems

To further protect your filled animal feed bags you can palletise and wrap them. Wrapping systems pre-stretch plastic wrap around pallets to make them secure, stable and waterproof ahead of shipping and handling. Most systems integrate hydraulic lifters and converters to make the process as hands off and safe as possible. Robot palletisers can automatically dispense wooden or plastic pallets onto a conveyor or into a palletiser using heavy duty forklift capabilities.

How Can Webster Griffin Help?

Integrating a turnkey animal feed packaging and palletising system into your current operations can be simpler than you think if you work with specialists like Webster Griffin. With decades of experience in helping businesses around the world package their animal feed, we can design a system that works for your business’ needs and adds value to your operations. For more information contact us today.

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What Is The Best Bag Packaging Machine For Pet Food?


Choosing A World Class Bagging Machine For Pet Food?

An unexpected side effect of Covid-19 was that many people left the office to work from home full or part-time. As a result, many of them decided to get a family pet subsequently pet adoptions have surged across the globe. The pet food market has grown accordingly, and so have e-commerce sales of premium but affordably priced dry pet food. It means that pet food manufacturers will be facing increased demand and their products are travelling further than ever before. If you're one of them, we would recommend investing in a suitable pet food FFS bagging solution or a solution offering open mouth bagging for pet food — and possibly a packaging solution integrating a robot palletiser for pet food distribution. Here are your options.


Here are a few options for packaging your pet food in a range of volumes:

The FFS Velocity is suitable for mass production runs and has a correspondingly low average production cost. It's well suited for packaging dry food pellets into bags ranging from 5kg to 50kg bags at a rate of up to 1500 bags every hour. It uses a flat film roll to continuously form tube bags for filling. An overlapping seal creates a value that allows air to escape the packaged pellets and keeps moisture out. During filling, the machine uses deaeration and air evacuation to eliminate dust. This extends your pet food's shelf life by up to 9 months.

Our Bag & Sack machines fill pre-made open-mouth, flat or gusseted bags with or without handles which are loaded into a bag feeder device from an empty bag machine. It's fully automatic and can fill bags up to 50kg in weight at speeds between 250 and 600 bags hourly. It's a good option for when you need to fill tightly packed and stable pet food cleanly. It also uses vibration to settle bags during filling. To keep the operating area clean, dust-free and free from wastage, this machine comes equipped with an extractor fan and deaeration device. Once filled, the bags can be sealed or horizontally for added security.

IBC PF4 - Big Bag Filling

Big Bag Filling Machines integrate food grade components and its support frame is easy to clean. It's suitable for filling and containing abrasive and oily pet food safely and securely. It's a suitable mass packaging option as it offers a throughput of up to 30 big bags or super sacks an hour weighing up to 1250kg. It can also consistently weigh and fill fine free-flowing pet food. It also has a bag inflation device (to fully open the bag and its liner for filling), spout (for dust-free filling), clamping ring (to create an airtight seal) and angled chute (to control product flow and ensure consistent filling).

Preparing Your Pet Food For Packaging And Distribution

You might want to integrate a fully automatic end of the line palletising solution. Robot palletisers are controllable by an intuitive HMI touch screen, they self-adjust to different pallet sizes and have a pick-up hand that can be adjusted to different sizes. They produce neat well wrapped pallets. You can also produce shrink-wrapped bundles to protect pallets and products from weather and ensure their shelf appeal. This also prepares them for transportation through national logistic networks or storage in high bay warehouses.

Webster Griffin can help you create an integrated solution that packages and prepares your products for sale - whether you're interested in open mouth bagging for pet food, pet food FFS bagging or a robot palletiser for pet food products. For more information, contact us today.

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How Webster Griffin Helped Reliance Automate Their Throughput & Increase Productivity With Big Bag Filling Lines


Who Is Reliance & What Are They Famous For?

Reliance is an Indian conglomerate with a presence in the petroleum refining industry. They operate the world’s largest petroleum refinery, converting crude oil into fuel and petrochemicals.

They convert these petrochemicals into polymers with different melt flows that are converted into Linear Low-density Polyethylene (LLDPE) and Low Density Polyethylene (LDPE) resins.

These resins are used to make film and packaging products as well as in rotational moulding and injection-moulded and extrusion coating and moulding applications.


What Solution Did Reliance Require At Their Jamnagar Petroleum Refinery?

Reliance approached Webster Griffin for help packing their LDPE and LLDPE resin pellets into Big Bags. Their desired throughput was 45 bags an hour, with each bag weighing up to 1100 kgs. Due to the business’s output, they needed three packing lines integrated into one system.

It needed to be ATEX compliant in line with EU safety directives and able to integrate into the refinery’s control systems. It also had to connect to different product feed points and connect at height to several product distribution silos — without any product cross contamination taking place. The entire system also had to be automated with minimal labour involved.

For quality control purposes, Reliance put in place a rigorous quality assurance system during the machine’s installation. This would involve two third party consultants monitoring the process.


What Solution Did Webster Griffin Suggest & Install?

Webster Griffin customised several IBC-PF4 Big Bag Filling machines to suit Reliance’s requirements. Two storey self-supporting platforms offered access to the system’s dosing valves and feed system and a rail connected it to the silos.

The system allowed the operator to access the buffer hoppers and dosing valves to control the flow of product from the silos. Extraction units prevented dust circulating during filling. Two weighing platforms ensured accurate bag weighing, with a second weighing platform used to fill any underweight bags. A vibrating table would then compact the product in each bag.

The system logged and transmitted all data, presenting bag and weight data to the client for analysis and identification. The system featured a platform, allowing operators to apply bag labels and tie the bags. It also gave them access to an online ticket printing system to apply any tickets. Finally, the system had inline metal detection fitted to the system feeds, again ensuring the resin pellets are safe,  uncontaminated and ready for distribution.


Did The Installation Deliver Any Tangible Benefits For Reliance?

After installing the system and training operators at the refinery to operate it, Reliance was able to achieve their desired throughput and throughput speed. Improved weighing accuracy helped prevent product wastage, also preventing accidental underfilling which could displease customers.

As requested the system was highly automated and requiring only the presence of two machine operators and a forklift operator. It was also able to operate 24 hours a day for added productivity.

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Webster Griffin’s Complete System Refurbishment


Revive Your Packing Line, Refurbishments Extend The Lifespan Of Your System/Machine For Many Years

After many years of service, some of the electrical and pneumatic components can become obsolete over time. Rather than struggling to source these parts from a third-party supplier or repair obsolete parts yourself. We offer a complete hassle-free refurbishment service which extends the lifespan of your bagging machine for many more years.

You can save money by just replacing components such as control panels, mechanical parts, air cylinders, etc, instead of purchasing a new bagging system. This has saved our customers thousands, we believe it’s a worthy investment for any manufacturer that wants to keep costs down and bring their system up to the current standards.

We Update Your Electrical Control Panels So You Don't Have To



We Also Update Your Pneumatic Control Panels to The Latest Technology


1. Neumatic-Panel

Less Buttons, More Minimalism. The New Control System Integrates The Weigher Within The Panel & An Intuitive PLC Touch Screen For Ease Of Usage



You May Be Wondering What Happens During A Refurb?

The bagging machine usually requires little to no modification. First, we take out the existing control systems, we then replace these with modern contemporary components. In a refurbishment you will get a new weighing system, control panel and pneumatic panel.

The system will run more efficiently because internally it has the latest parts and technology. Some of our customers have also reported an improvement in performance.

Why You Should Consider A Refurbishment

By updating the control systems, you can extend the lifespan of you bagging machine. We upgrade your software and hardware so it performs like a brand new system again, who doesn’t want that?

Webster Griffin has decades of experience in working with a diverse range of clients and projects. We know that every project has its own unique problems and rewards.

This gives us a holistic view of your business. We use this view to provide you with a packaging solution which delivers the performance you want today, and that you can grow with tomorrow.


Factors To Consider When Calculating Your Robot Palletiser’s ROI?


Picture This Scenario...

Imagine if you could hire a skilled labourer for only 50p an hour, who’d be able to work 24/7 without taking a break or needing assistance. If this sounds appealing to you, you should consider investing in a robot palletiser.

When investing in a robot palletiser, its cost on paper isn’t the only important figure you’ll deal with. It's also important that it will give you a positive Return On Investment (ROI). This should be calculated at a period of two years or longer to determine if it will offer the long term benefits needed to help your business survive in the present and grow in the future. Here’s what costs and benefits you’ll need to consider.

Consider How Many Shifts The Palletiser Will Operate Daily?

Most palletisers can operate 24 hours a day, seven days a week —  though their speed might change depending on the output of the bagging machines and conveyors that are feeding it.

You’ll need to account for any planned downtime needed or days it might not operate at all (like major public holidays). Your palletiser supplier can tell you what kind of planned downtime you can expect during operation.



Consider Your current Labour Costs & Benefits

Labour costs will include what you pay the workers on your packaging line over a certain period. You’ll also need to account for hidden costs and benefits like insurance, worker’s compensation, paid time off and time lost to routine breaks. You’ll need to compare this to your new setup. How many employees will need to operate or supervise the palletiser and how many hours of training will they need? Remember that you'll benefit by making your workplace safer, reducing or eliminating workplace injuries.


Consider The Palletiser’s Maintenance & Parts Replacement Costs 

Maintenance and replacement costs grow in volume and frequency as the robot palletiser ages. In its first few years of operation it will only need minor maintenance. As time goes by you'll need to replace worn parts.

You can expect to pay for preventative maintenance to keep its battery functional and parts lubricated. In a decade’s time you’ll need to pay at least half of what it initially cost to refurbish it for further operation.

Consider Any Hidden System Costs 

Not all the benefits of switching over to a robot palletiser will be obvious. Your planning and scheduling can become more efficient due to automation and more flexible if the palletiser is programmable. You can also look forward to reduced product and packaging waste and consistently high quality outputs. You might find that in the future your palletiser can perform added functions.

The Bottom Line

Consider The Palletiser’s Installation & Operation Costs

To get your robot palletiser up and running you might need to dispose of your previous machine and prepare the site. Once the replacement is commissioned and installed you'll need to integrate and program it.

You'll also need to add custom fixtures, safety guards or extra tools and conveyors. You'll enjoy saving floor space, which might allow you to downgrade to a more affordable workspace. Palletising systems often merge many packaging areas and functions into one cell. This could save you time if it performs several tasks at once in the cell.


Multiple formulas exist to help you calculate the exact ROI your machine will offer you in financial figures. This will depend on many factors, such as how much work it will be performing and if you have any throughput goals. However to begin with you need to work out the amount of shifts per day, week and year the palletiser will perform. If you're still unsure what you need to consider or what a robot palletiser can offer you, Webster Griffin can help you. Contact us today to get paired with a system that will give you the ROI you require.

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Robot Palletisers